Teledyne Doll 200AU Manual de usuario

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INSTRUCTION MANUAL
MODEL 200AU
NITROGEN OXIDES ANALYZER
TELEDYNE INSTRUMENTS
ADVANCED POLLUTION INSTRUMENTATION DIVISION
(T-API)
6565 NANCY RIDGE DRIVE
SAN DIEGO, CA 92121-2251
TOLL-FREE: 800-324-5190
FAX: 858-657-9816
TEL: 858-657-9800
WEB SITE: www.teledyne-api.com
02293
REV. F
Copyright 1999 API Inc.
07/06/99
Vista de pagina 0
1 2 3 4 5 6 ... 207 208

Indice de contenidos

Pagina 1 - NITROGEN OXIDES ANALYZER

INSTRUCTION MANUAL MODEL 200AU NITROGEN OXIDES ANALYZER TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION DIVISION (T-API) 6565 NANCY R

Pagina 2 - SAFETY MESSAGES

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F x INTENTIONALLY BLANK

Pagina 3 - TABLE OF CONTENTS

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-18 Figure 7-2: Diagram of GPT Calibration System

Pagina 4

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-19 7.6.5.1 Zero Calibration Procedure Since the zero gas concentration is

Pagina 5

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-20 Table 7-12: Expected Span Gas Concentration Procedure Step Number Acti

Pagina 6 - DJUSTMENTS

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-21 The analog voltage output should measure 80% of the voltage range select

Pagina 7 - LIST OF FIGURES

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-22 2. Turn on and adjust the O3 generator in the calibrator to produce suf

Pagina 8 - LIST OF TABLES

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-23 7.6.6 Moly Converter Efficiency The moly efficiency should be 96 to 102

Pagina 9

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-24 Table 7-14: Automatic Calculation of Converter Efficiency Step Number

Pagina 10 - INTENTIONALLY BLANK

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-25 7.6.7 Calibration Frequency To ensure accurate measurements of the NO,

Pagina 11 - 1 HOW TO USE THIS MANUAL

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-26 Table 7-15: Definition of Level 1 and Level 2 Zero and Span Checks (fro

Pagina 12

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-27 7.6.9 Summary of Quality Assurance Checks The following items should be

Pagina 13 - 2 GETTING STARTED

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 1-1 1 HOW TO USE THIS MANUAL The Model 200AU has been designed to provide se

Pagina 14

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-28 Table 7-16: Activity Matrix for Data Quality Characteristic Acceptance

Pagina 15

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-29 7.6.10 ZERO and SPAN Checks A system of Level 1 and Level 2 zero/span c

Pagina 16 - Figure 2-2: Rear Panel

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-30 7.6.10.2 Precision Check A periodic check is used to assess the data fo

Pagina 17

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-31 Table 7-17: NIST-SRM's Available for Traceability of Calibration a

Pagina 18 - 2.3 Initial Operation

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-32 7.6.12.1 NO Working Standard Traced to NIST NO Standard First, use the

Pagina 19

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-33 7.7.2 Span Calibration with AutoRange or Independent Range Observe the

Pagina 20

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-34 The offset value gives information about the background signal level. Ch

Pagina 21

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-35 7.9 References 1. Environmental Protection Agency, Title 40, Code of F

Pagina 22 - Figure 2-4: Front Panel

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-36 INTENTIONALLY BLANK

Pagina 23 - Figure 2-5: Assembly Layout

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-1 8 MAINTENANCE 8.1 Maintenance Schedule NOTE The operations outlined in

Pagina 24

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 1-2 INTENTIONALLY BLANK

Pagina 25

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-2 Table 8-2: Preventative Maintenance Calendar Item Jan Feb Mar Apr

Pagina 26

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-3 8.2 Replacing the Sample Particulate Filter The particulate filter shoul

Pagina 27 - WARRANTY

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-4 Figure 8-1: Replacing the Particulate Filter

Pagina 28

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-5 8.3 Sample Pump Maintenance The external sample pump is capable of maint

Pagina 29 - Warranty

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-6 Figure 8-2: Sample Pump Assembly

Pagina 30

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-7 8.4 Cleaning the Reaction Cell The reaction cell should be cleaned whene

Pagina 31 - ANALYZER

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-8 Figure 8-3: Reaction Cell Assembly

Pagina 32 - Figure 4-1: Block Diagram

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-9 8.5 Replacing the Molybdenum Converter The Molybdenum Converter is locat

Pagina 33 - 4.2 Operation Summary

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-10 Figure 8-4: Molybdenum Converter Assembly

Pagina 34 - 4.2.4 V/F Board

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-11 8.6 Pneumatic Line Inspection Particulate matter in the pneumatic lines

Pagina 35 - 4.2.5 Front Panel

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-1 2 GETTING STARTED 2.1 Unpacking 1. Verify that there is no apparent sh

Pagina 36

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-12 Figure 8-5: Pneumatic Diagram - Standard Configuration

Pagina 37 - 4.2.8 Ozone Generator

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-13 Figure 8-6: Pneumatic Diagram with Zero/Span Valve Option

Pagina 38 - Power-up

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-14 Figure 8-7: Pneumatic Diagram with External Converter Option

Pagina 39 - 5 SOFTWARE FEATURES

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-15 8.7 Leak Check Procedure If a leak checker is not available, it is poss

Pagina 40

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-16 3. Pressurize system and check for leaks by watching overall pressure.

Pagina 41 - Figure 5-2: Setup Menu Tree

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-17 4. Remove the board, laying it down on an insulating surface such that

Pagina 42 - 5.1.1 Sample Menu

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 8-18 INTENTIONALLY BLANK

Pagina 43 - Table 5-2: Sample Menu

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-1 9 TROUBLESHOOTING, ADJUSTMENTS NOTE The operations outlined in this chap

Pagina 44 - 5.1.2 Set-Up Menu

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-2 3. Check the TEST functions: A. Compare the TEST functions to the facto

Pagina 45

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-3 9.1 Operation Verification-M200AU Diagnostic Techniques 9.1.1 Fault Dia

Pagina 46

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-2 WARNING Analyzer Exhaust –Sample Pump For brief periods after power-up,

Pagina 47

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-4 Table 9-1: Test Functions Test Function Factory Set-Up Comment RANGE

Pagina 48 - 5.2 Sample Mode

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-5 Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Com

Pagina 49

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-6 Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Com

Pagina 50

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-7 Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Com

Pagina 51 - The coefficients of 2 (NO

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-8 9.1.2 Fault Diagnosis with WARNING Messages The M200AU monitors several

Pagina 52

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-9 Table 9-2: Front Panel Warning Messages Message Description SYSTEM RESE

Pagina 53

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-10 Table 9-2: Front Panel Warning Messages (Continued) Message Descriptio

Pagina 54 - 5.3 Set-Up Mode

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-11 9.1.3 Fault Diagnosis using DIAGNOSTIC Mode Diagnostic mode can be look

Pagina 55

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-12 Table 9-3: Summary of Diagnostic Modes DIAG Mode Description SIGNAL I/

Pagina 56

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-13 9.1.3.1 Signal I/O Diagnostic Table 9-4: Diagnostic Mode - Signal I/O

Pagina 57 - 5.3.4 Range Menu

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-3 Figure 2-1: Removal of Shipping Screws & Check for Correct Power

Pagina 58

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-14 Table 9-4: Diagnostic Mode - Signal I/O (Continued) No. Signal Contro

Pagina 59 - 5.3.5 Password Enable

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-15 Table 9-4: Diagnostic Mode - Signal I/O (Continued) No. Signal Contro

Pagina 60 - 5.3.9 Variables Menu (VARS)

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-16 Table 9-4: Diagnostic Mode - Signal I/O (Continued) No. Signal Contro

Pagina 61 - 5.4 Status Output

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-17 4. To turn off ET press EXIT If ET is a steady 2000 ± 500 mV, that mea

Pagina 62 - 5.5 RS-232 Interface

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-18 9.1.3.4 Ozone Gen Power This diagnostic manually turns the power off an

Pagina 63

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-19 9.1.4 M200AU Internal Variables The M200AU software contains many adjus

Pagina 64

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-20 Table 9-5: Model 200AU Variables No. Name Units Default Value Value R

Pagina 65

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-21 9.1.5 Test Channel Analog Output Many of the TEST functions have an ana

Pagina 66 - 5.5.2 Command Summary

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-22 Table 9-6: Test Channel Readings (Continued) TEST Channel Minimum* Ma

Pagina 67

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-23 9.1.6 Factory Calibration Procedure This procedure is similar to that u

Pagina 68

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-4 Figure 2-2: Rear Panel

Pagina 69

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-24 9. Calculate the expected NORM_PMT mV reading. Multiply the expected s

Pagina 70

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-25 Figure 9-1: Span Calibration Voltage

Pagina 71

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-26 9.2 Performance Problems When the response from a span check is outside

Pagina 72

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-27 9.2.2 Flow Check 1. Check TEST function RCEL - this is the absolute pr

Pagina 73

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-28 9.2.4 Negative Output 1. Mis-calibration. The 'zero' gas tha

Pagina 74

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-29 6. Broken PMT temperature control circuit or broken PMT cooler power su

Pagina 75

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-30 9.2.7 Unstable Zero Common causes are: 1. Leak in pneumatic system. Pe

Pagina 76

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-31 9.2.9 Inability to Zero If the ZERO button is not illuminated when atte

Pagina 77 - 5.5.8 Internal Variables

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-32 6. Ozone concentration too low A. Wet air in ozone generator - need to

Pagina 78

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-33 The purpose of this section is to determine if the computer subsystem el

Pagina 79 - 6.2 Zero/Span Valves

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-5 Figure 2-3: Inlet and Exhaust Venting

Pagina 80 - Mode No. Mode Name Action

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-34 Figure 9-2: CPU Board Jumper Settings

Pagina 81

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-35 Like the display, the overall functioning of the CPU can be confirmed by

Pagina 82 - Converter

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-36 9.3.2 RS-232 Communications The M200AU uses the RS-232 communications p

Pagina 83

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-37 To troubleshoot a modem connection first disconnect the RS-232 cable fro

Pagina 84

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-38 Figure 9-3: RS-232 PIN Assignments

Pagina 85

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-39 9.3.3 Voltage/Frequency (V/F) Board The V/F Board consists of 16 analog

Pagina 86

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-40 4. Use a DVM on each of the analog output channels to confirm the corre

Pagina 87

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-41 9.3.3.1 ADC/DAC Calibration Procedure Due to the stability of modern el

Pagina 88 - Zero/Span Valves Option

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-42 Table 9-8: V/F Board Switch Settings DAC # Sw 1 Sw 2 Sw 3 Sw 4 Sw

Pagina 89

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-43 1. After the switches and jumpers are set, turn on instrument power and

Pagina 90 - NO and NO

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-6 2.3 Initial Operation 1. After confirming proper supply voltage, turn o

Pagina 91

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-44 Figure 9-4: V/F Board Settings

Pagina 92

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-45 9.3.3.2 Changing Output Voltage Ranges Several different output voltage

Pagina 93

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-46 In addition there is a thermocouple amplifier for the Moly converter.

Pagina 94 - 7.6.3 Data Recording Device

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-47 9.3.4.3 Status Output Lines, External Contact Closures The Status lines

Pagina 95

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-48 Table 9-9: Power Supply Module Subassemblies Module Description Linear

Pagina 96

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-49 Figure 9-5: Power Supply Module Layout

Pagina 97

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-50 Figure 9-6: Electrical Block Diagram

Pagina 98

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-51 PSM Diagnostic Procedures The Linear Power Supply board can be tested by

Pagina 99

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-52 9.3.6 Ozone Generator CAUTION - DANGER Lethal voltages present inside O

Pagina 100 - Teledyne API Model 200AU NO

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-53 Table 9-11: Ozone Generator Control Conditions Condition Description O

Pagina 101

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-7 Step 1 - Enter the expected NOx and NO span gas concentrations: Step Numb

Pagina 102

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-54 Figure 9-7: Ozone Generator Subsystem

Pagina 103

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-55 9.3.7 Flow/Pressure Sensor The flow/pressure sensor board consists of 2

Pagina 104 - OUT ORIG REM

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-56 To adjust the SAMPLE FLOW 1. In SAMPLE mode, scroll the TEST functions

Pagina 105

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-57 Figure 9-8: Flow/Pressure Sensor

Pagina 106

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-58 Figure 9-9: NOx Sensor Module

Pagina 107 - 7.6.7 Calibration Frequency

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-59 Figure 9-10: NOx Sensor Module

Pagina 108

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-60 9.3.8 NOx Sensor Module Figure 9-9 and Figure 9-10 show the assembly of

Pagina 109

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-61 Figure 9-11: PMT Cooler Subsystem

Pagina 110

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-62 9.3.8.4 PMT Cooler The PMT cooler uses a Peltier cooler supplied with D

Pagina 111 - 7.6.10 ZERO and SPAN Checks

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-63 Figure 9-12: High Voltage Power Supply

Pagina 112

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F ii SAFETY MESSAGES Your safety and the safety of others is very important. We

Pagina 113

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-8 Step 2 - Calibrate the instrument: Zero/Span Calibration Procedure Step N

Pagina 114

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-64 9.3.9 Z/S Valves Before troubleshooting this sub-assembly, check that

Pagina 115 - 7.8 Calibration Quality

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-65 9.3.10 Pneumatic System The pneumatic system is diagramed in Figure 8-

Pagina 116

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 9-66 INTENTIONALLY BLANK

Pagina 117 - 7.9 References

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 10-1 10 M200AU SPARE PARTS LIST NOTE Use of replacement parts other than tho

Pagina 118

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 10-2 Table 10-1: Teledyne API M200AU Spare Parts List (Continued) Part No.

Pagina 119 - 8 MAINTENANCE

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 10-3 Table 10-2: Teledyne API MODEL 200AU Expendable Kit Part No. Descripti

Pagina 120

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 10-4 INTENTIONALLY BLANK

Pagina 121

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F APPENDIX A ELECTRICAL SCHEMATICS Table A-1: Electrical Schematics Part No.

Pagina 122

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F A-2 Table A-1: Electrical Schematics (Continued) Part No. Name 02034 A-Ser

Pagina 123 - 8.3 Sample Pump Maintenance

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-9 Step 3 - Review the quality of the calibration: Calibration Quality Check

Pagina 124

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-10 Figure 2-4: Front Panel

Pagina 125

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-11 Figure 2-5: Assembly Layout

Pagina 126

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-12 Table 2-1: Final Test and Calibration Values Test Values Observed Value

Pagina 127

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-13 Table 2-1: Final Test and Calibration Values (Continued) Parameter Obse

Pagina 128

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 2-14 INTENTIONALLY BLANK

Pagina 129

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 3-1 3 SPECIFICATIONS, AGENCY APPROVALS, WARRANTY 3.1 Specifications Ranges

Pagina 130

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 3-2 3.2 EPA Equivalency Designation Teledyne Instruments Advanced Pollution

Pagina 131

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 3-3 3.3 Warranty WARRANTY POLICY Prior to shipment, Teledyne API equipment i

Pagina 132

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F iii TABLE OF CONTENTS SAFETY MESSAGES ...

Pagina 133 - 8.7 Leak Check Procedure

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 3-4 TERMS AND CONDITIONS All units or components returned to Teledyne API sho

Pagina 134

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 4-1 4 THE M200AU NOX ANALYZER 4.1 Principle of Operation The Teledyne API M

Pagina 135

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 4-2 Figure 4-1: Block Diagram

Pagina 136

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 4-3 4.2 Operation Summary 4.2.1 Sensor Module, Reaction Cell, Detector The

Pagina 137

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 4-4 NOTE On vacuum vs absolute pressure: Many vacuum gauges read relative to

Pagina 138

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 4-5 4.2.5 Front Panel The front panel of the M200AU is shown in Figure 2-4.

Pagina 139

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 4-6 Table 4-1: Front Panel Status LED's LED State Meaning Green On Of

Pagina 140

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 4-7 4.2.6 Power Supply Module The Power supply module supplies AC and DC pow

Pagina 141

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 4-8 Table 4-2: Ozone Generator Start-up Timing Time Since Last Power-up Ozon

Pagina 142

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-1 5 SOFTWARE FEATURES 5.1 Index To Front Panel Menus The M200AU has 2 mai

Pagina 143

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F iv 5.2 SAMPLE MODE...

Pagina 144

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-2 Figure 5-1: Sample Menu Tree

Pagina 145

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-3 Figure 5-2: Setup Menu Tree

Pagina 146

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-4 5.1.1 Sample Menu Table 5-1: Sample Menu Menu Level Level 1 Level 2

Pagina 147

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-5 Table 5-2: Sample Menu Menu Level Level 1 Level 2 Level 3 Level 4

Pagina 148

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-6 5.1.2 Set-Up Menu Table 5-3: Setup Menu Setup Menu #1 Level 1 Level 2

Pagina 149

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-7 Table 5-3: Setup Menu (Continued) Setup Menu #1 Level 1 Level 2 Level

Pagina 150

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-8 Table 5-4: Setup Menu Setup Menu #2 Level 1 Level 2 Level 3 Level 4

Pagina 151

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-9 Table 5-5: Setup Menu Setup Menu #3 Level 1 Level 2 Level 3 Level 4

Pagina 152

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-10 5.2 Sample Mode 5.2.1 Test Functions NOTE In any of the following TEST

Pagina 153

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-11 Sample Flow The SAMPLE FLOW test function is computed from the pressure

Pagina 154

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F v 7.6.5 Dynamic Multipoint Calibration Procedure...

Pagina 155

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-12 DC Power Supply (DCPS) The DCPS voltage is a composite of the 5 and ± 15

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-13 Sample Pressure The pressure in the sample inlet line is measured by a s

Pagina 157 - Test Channel Analog Output

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-14 5.2.2.2 Zero Pressing the ZERO key along with ENTR will cause the instr

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-15 5.2.2.5 Formula Values The slope and offset terms should be checked aft

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-16 5.2.2.6 Automatic Converter Efficiency Compensation The M200AU can auto

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-17 5.3.3.1 Data Channels The function of the Data Channels is to store, re

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-18 The function of each of the default Data Channels is described below: CO

Pagina 162 - 9.2 Performance Problems

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-19 Table 5-6: DAS Data Channel Editing Step Action Comment 1. Press SETU

Pagina 163 - 9.2.2 Flow Check

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-20 5.3.4.2 Auto Range Auto Range allows the NO, NOx, NO2 outputs to automa

Pagina 164 - 9.2.5 Excessive Noise

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-21 NOTE You should now reset the expected span concentration values in the

Pagina 165 - 9.2.6 Unstable Span

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F vi 9.2.10 Non-Linear Response...

Pagina 166 - 9.2.8 Inability to Span

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-22 5.3.6 Time of Day Clock The instrument has an internal time of day cloc

Pagina 167 - 9.2.10 Non-Linear Response

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-23 Table 5-8: M200AU Operating Modes Mode Description ZERO CAL D Automat

Pagina 168 - 9.2.11 Slow Response

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-24 Table 5-9: Status Output Pin Assignments Output # Pin # Definition C

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-25 5.5.1 Setting Up the RS-232 Interface The baud rate is set from the fro

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-26 Security Feature The RS-232 port is often connected to a public telephon

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-27 Table 5-11: RS-232 Switching From Terminal Mode to Computer Mode Key F

Pagina 172 - 9.3.2 RS-232 Communications

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-28 5.5.2 Command Summary The information contained in the rest of this sec

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-29 Table 5-13: RS-232 Command Summary Commands Definition ? [id] Print h

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-30 Table 5-14: RS-232 Command Summary Terminal Mode Editing Keys Definiti

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-31 Table 5-15: RS-232 Interface Command Types First Character Message Typ

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F vii LIST OF FIGURES FIGURE 2-1: REMOVAL OF SHIPPING SCREWS & CHECK FOR C

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-32 5.5.3 TEST Commands and Messages Table 5-16: RS-232 Test Messages Name

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-33 The T command lists TEST messages. Examples of the T command are: T LIST

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-34 Whenever a warning message is reported on the analyzer display, if the R

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-35 Table 5-19: RS-232 Calibration Examples Action RS-232 Commands Commen

Pagina 181 - 9.3.4 Status/Temp Board

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-36 Table 5-20: RS-232 Calibration Messages Message Description START ZERO

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-37 Table 5-21: RS-232 Diagnostic Command Summary Command Description Comm

Pagina 183 - 9.3.5 Power Supply Module

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-38 To print records from a DAS data channel enter: D REPORT “name” RECORDS=

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-39 All of the default Data Channels sample more than one parameter, for the

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 5-40 Variables can be changed. Before changing the settings on any variables,

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 6-1 6 OPTIONAL HARDWARE AND SOFTWARE Optional equipment offered with the M20

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F viii LIST OF TABLES TABLE 2-1: FINAL TEST AND CALIBRATION VALUES...

Pagina 188 - 9.3.6 Ozone Generator

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 6-2 Zero/Span valves have 3 operational states: 1. Sample mode. Here both va

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 6-3 For each mode there are seven attributes that the MODE can have that cont

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 6-4 Table 6-2: Example of AutoCal Setup Step Action Comment 1. Press SETU

Pagina 191 - 9.3.7 Flow/Pressure Sensor

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-1 7 CALIBRATION & ZERO/SPAN CHECKS There are several ways to check and

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-2 Table 7-1: Types of Zero/Span Check and Calibration Section Type of Cal

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-3 Figure 7-1: Calibration Setup

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-4 7.1 Manual Zero/Span Check or Cal with Zero/Span Gas in the Sample Port

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-5 Enter the expected NOx and NO span gas concentrations: Table 7-3: Enter

Pagina 196 - Sensor Module

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-6 7.2 Manual Zero/Span Check or Calibration with Zero/Span Valves Option T

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-7 Table 7-6: Manual Span Calibration Procedure - Z/S Valves Step Number A

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F ix TABLE 7-13: SPAN CALIBRATION PROCEDURE...

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-8 Table 7-7: Enabling Dynamic Zero/Span Step Number Action Comment 1. Pr

Pagina 200 - 9.3.9 Z/S Valves

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-9 Table 7-8: Z/S Valves Modes with Remote Contact Closure Ext Zero CC Ext

Pagina 201 - 9.3.10 Pneumatic System

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-10 All monitoring instrument systems are subject to some drift and variatio

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-11 Table 7-10: Activity Matrix for Calibration Procedure Equipment/ Suppli

Pagina 203 - 10 M200AU SPARE PARTS LIST

Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-12 Selection of NO span gas standards The NIST-SRM's provide reference

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-13 Given that the NO concentration is known for this reaction, the resultan

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-14 4. Calculate the NO concentration [NO]OUT needed to approximate 90% of

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-15 7.6.4.3 Example Calculation Following is an example calculation that ca

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-16 5. Verify that the residence time (tR) in the reaction chamber is <2

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Teledyne API Model 200AU NOX Analyzer Instruction Manual, 02293, Rev. F 7-17 1. Automatic Converter Efficiency compensation. See Sections 7.6.6, thi

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