Teledyne 360E Manual de usuario Pagina 231
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Model 360E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES
11.6.2. Removing/Replacing the GFC Wheel
When removing or replacing the GFC Wheel it is important to perform the disassembly in the following order to
avoid damaging the components:
1. Turn off the analyzer.
2. Remove the top cover as described in “Getting Started” Section 3.1.
3. Open the instrument’s hinged front panel.
4. Locate the GFC wheel/motor assembly (see Figure 3-3).
5. unplug the following electronic components:
The GFC wheel housing temperature sensor;
GFC wheel heater
GFC wheel motor power supply
IR source
6. Unscrew the purge gas line hex nut and remove the 1/8 inch FEP purge gas line.
7
8
9
10
Figure 11-11: Opening the GFC Wheel Housing
7. Remove the two (2) screws holding the opto-pickup printed circuit assembly to the GFC wheel housing.
8. Carefully remove the opto-pickup printed circuit assembly.
9. Remove the four (4) screws holding the GFC wheel motor/heat sink assembly to the GFC wheel
housing.
10. Carefully remove the GFC wheel motor/heat sink assembly from the GFC wheel housing.
11. Remove the one (1) screw fastening the GFC wheel/mask assembly to the GFC motor hub.
05232 Rev B3 219
- MODEL 360E 1
- CARBON DIOXIDE ANALYZER 1
- SAFETY MESSAGES 3
- TABLE OF CONTENTS 5
- 2 Rev B3 v 7
- 2 Rev B3 vii 9
- LIST OF APPENDICES 10
- LIST OF FIGURES 10
- LIST OF TABLES 11
- User Notes 12
- 1. M360E DOCUMENTATION 13
- 2.1. Specifications 15
- 2.2. CE Mark Compliance 16
- 2.3. Warranty 16
- 3. GETTING STARTED 19
- Back of the instrument 20
- 3.1.1. M360 Layout 21
- (+5 VDC; 15VDC) 22
- (+12 VDC) 22
- 3.1.2.1. Power Connection 24
- 3.1.2.2. Output Connections 25
- 3.2. Initial Operation 35
- 3.2.2. Warm Up 36
- 3.2.3. Warning Messages 36
- 3.2.4. Functional Check 38
- 05232 Rev B3 29 41
- 3.3.1. Initial O 42
- 4.1. FAQ’s 47
- 4.2. Glossary 48
- OPTION NUMBER DESCRIPTION 51
- Outputs 52
- (Normal State) 53
- 5.5. Communication Options 56
- 5.5.3. Ethernet (Option 63) 57
- 5.6. Oxygen Sensor (OPT 65) 58
- Sensor 59
- 5.7. Additional Manuals 60
- 6. OPERATING INSTRUCTIONS 63
- 6.2. Sample Mode 64
- 6.2.2. Warning Messages 67
- 6.3. Calibration Mode 68
- 6.4. SETUP MODE 69
- Information 70
- 6.7.1. iDAS Structure 71
- 6.7.1.1. iDAS Channels 72
- 6.7.1.2. iDAS Parameters 73
- 6.7.2. Default iDAS Channels 74
- LIST OF CHANNELS 75
- LIST OF PARAMETERS 75
- 05232 Rev B3 65 77
- DATA ACQUISITION 78
- 6.7.2.3. Trigger Events 79
- Press SET> key until… 80
- 05232 Rev B3 69 81
- 05232 Rev B3 71 83
- 6.7.2.6. Number of Records 84
- Configuration 89
- 6.8.2. Reporting Range Modes 90
- PRIMARY SETUP MENU 91
- PRIMARY SETUP MENU 93
- 6.8.6. Range Units 94
- 6.8.7. Dilution Ratio 95
- See Table 6-8 for 96
- Passwords and Levels 96
- Communication Ports 98
- Male DB-9 (RS-232) 99
- Female DB-9 (COM2) 99
- CN3 & CN4 100
- COM2 – RS-485 101
- COM2 – RS-232 101
- COM1 – RS-232 101
- 92 05232 Rev B3 104
- LED FUNCTION 105
- PRIMARY SETUP MENU 107
- 05232 Rev B3 97 109
- Contact your IT Network 110
- Administrator 110
- Multidrop 111
- RS-232 port 112
- 6.11.8. COM Port Baud Rate 113
- 6.11.9. COM Port Testing 114
- STABIL_GAS 115
- 104 05232 Rev B3 116
- Front Panel 117
- Mode Indicator 117
- 6.13.2. Signal I/O 118
- ANALOG OUT 121
- ENTR accepts the new setting 124
- See Table 3-1 for 125
- 6.13.4.5. AIN Calibration 128
- 6.13.5. Electric Test 129
- for Measurement signal 130
- 6.13.7. Pressure Calibration 131
- 6.13.8. Flow Calibration 132
- 6.13.9. Test Channel Output 133
- Alarms 134
- 6.15.1.1. Status Outputs 135
- 124 05232 Rev B3 136
- 6.15.1.2. Control Inputs 137
- 6.15.2.3. Command Syntax 139
- 6.15.2.4. Data Types 139
- 6.15.2.5. Status Reporting 140
- Parameter Standard Hessen 144
- 6.15.4.8. Instrument ID Code 148
- 7. CALIBRATION PROCEDURES 149
- Calibrated 150
- VENT here if input 150
- Continue Calibration as per 159
- Standard Procedure 159
- To program the Sequence: 162
- 150 05232 Rev B3 162
- 7.7. Calibration Quality 163
- 8. EPA PROTOCOL CALIBRATION 165
- 9.1. Maintenance Schedule 167
- Warm-up 169
- 9.3. Maintenance Procedures 171
- 9.3.3.2. Pressure Leak Check 172
- 10.1. Measurement Method 175
- 10.1.3.1. The GFC Wheel 176
- Chamber 178
- 10.1.4.1. Ambient CO 179
- Interference Rejection 179
- 10.2. Pneumatic Operation 180
- 10.2.2. Flow Rate Control 181
- 10.2.4. Particulate Filter 182
- 10.2.5. Pneumatic Sensors 182
- 10.3. Electronic Operation 183
- PC 104 Bus 184
- 10.3.2. CPU 185
- 10.3.3.3. GFC Wheel 186
- 10.3.3.4. IR Photo-Detector 187
- 10.3.4.1. Overview 187
- ACTIVE WHEN: DESIGNATION 189
- D2 Segment Sensor 189
- 10.3.5. Relay Board 190
- STATUS LED’s 191
- DC VOLTAGE TEST 191
- RELAY PCA 191
- PN 04135 191
- C Watch Dog Circuitry 192
- 10.3.6.4. Analog Outputs 193
- 10.3.7. I 194
- C Data Bus 194
- 10.4. Interface 196
- 10.4.1.2. Keyboard 197
- 10.4.1.3. Display 197
- Key Press 198
- C to/from CPU 198
- 10.5. Software Operation 200
- INDICATED FAILURE(S) 207
- 05232 Rev B3 195 207
- Mother Board 209
- P/N 04069 209
- 05232 Rev B3 199 211
- 11.2. Gas Flow Problems 212
- SAMPLE CHAMBER 213
- 11.2.2.1. Flow is Zero 214
- 11.2.2.2. Low Flow 215
- 11.2.2.3. High Flow 215
- 11.3. Calibration Problems 216
- 11.4.1.2. Bench Temperature 218
- 11.4.2. Excessive Noise 220
- 11.5. Subsystem Checkout 221
- 11.5.3. I 222
- 11.5.5. Relay Board 223
- 11.5.6. Sensor Assembly 223
- 11.5.6.3. GFC Wheel Drive 224
- 11.5.6.4. IR Source 224
- 11.5.7. Motherboard 225
- 11.5.7.4. Status Outputs 227
- 11.5.8. CPU 228
- 11.6. Repair Procedures 230
- 10-25% RH 233
- Wrist Strap 235
- P rotective M a t 235
- Ground Point 235
- DO NOT use pink-poly bags 239
- User Notes: 239
- USER NOTES: 240
- A-2 05233 Rev G.4 242
- 05233 Rev G.4 A-3 243
- A-4 05233 Rev G.4 244
- (iDAS) 245
- 05233 Rev G.4 A-5 245
- A-6 05233 Rev G.4 246
- 05233 Rev G.4 A-7 247
- A-8 05233 Rev G.4 248
- 3 Rev G.4 A-9 249
- A-10 05233 Rev G.4 250
- 05233 Rev G.4 A-11 251
- A-12 05233 Rev G.4 252
- 05233 Rev G.4 A-13 253
- A-14 05233 Rev G.4 254
- 05233 Rev G.4 A-15 255
- A-16 05233 Rev G.4 256
- 05233 Rev G.4 A-17 257
- A-18 05233 Rev G.4 258
- 05233 Rev G.4 A-19 259
- A-20 05233 Rev G.4 260
- 05233 Rev G.4 A-21 261
- A-22 05233 Rev G.4 262
- 05233 Rev G.4 A-25 265
- A-26 05233 Rev G.4 266
- 05233 Rev G.4 A-27 267
- A-28 05233 Rev G.4 268
- 05233 Rev G.4 A-29 269
- A-30 05233 Rev G.4 270
- 05234 Rev B B-1 273
- M360E Spare Parts List 275
- Model 360E 277
- Warranty/Repair 279
- Questionnaire 279
- D-2 05236 Rev C 282
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