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Model 360E Instruction Manual MAINTENANCE SCHEDULE & PROCEDURES
9. MAINTENANCE SCHEDULE & PROCEDURES
Predictive diagnostic functions, including data acquisition records, failure warnings and test functions built into the
analyzer, allow the user to determine when repairs are necessary without performing painstaking preventative
maintenance procedures. There are, however, a minimal number of simple procedures that when performed
regularly will ensure that the analyzer continues to operate accurately and reliably over its lifetime. Repairs and
troubleshooting are covered in Chapter 11 of this manual.
9.1. Maintenance Schedule
Table 9-1 shows a typical maintenance schedule for the analyzer. Please note that in certain environments (i.e.
dusty, very high ambient pollutant levels) some maintenance procedures may need to be performed more often
than shown.
NOTE
A Span and Zero Calibration Check (see CAL CHECK REQ’D Column of Table 9-1) must be
performed following certain of the maintenance procedure listed below.
See Sections 7.3, 7.5 and 7.6 for instructions on performing checks.
CAUTION
Risk of electrical shock. Disconnect power before performing any of the following
operations that require entry into the interior of the analyzer.
NOTE
The operations outlined in this chapter are to be performed by qualified maintenance
personnel only.
05232 Rev B3 155
- MODEL 360E 1
- CARBON DIOXIDE ANALYZER 1
- SAFETY MESSAGES 3
- TABLE OF CONTENTS 5
- 2 Rev B3 v 7
- 2 Rev B3 vii 9
- LIST OF APPENDICES 10
- LIST OF FIGURES 10
- LIST OF TABLES 11
- User Notes 12
- 1. M360E DOCUMENTATION 13
- 2.1. Specifications 15
- 2.2. CE Mark Compliance 16
- 2.3. Warranty 16
- 3. GETTING STARTED 19
- Back of the instrument 20
- 3.1.1. M360 Layout 21
- (+5 VDC; 15VDC) 22
- (+12 VDC) 22
- 3.1.2.1. Power Connection 24
- 3.1.2.2. Output Connections 25
- 3.2. Initial Operation 35
- 3.2.2. Warm Up 36
- 3.2.3. Warning Messages 36
- 3.2.4. Functional Check 38
- 05232 Rev B3 29 41
- 3.3.1. Initial O 42
- 4.1. FAQ’s 47
- 4.2. Glossary 48
- OPTION NUMBER DESCRIPTION 51
- Outputs 52
- (Normal State) 53
- 5.5. Communication Options 56
- 5.5.3. Ethernet (Option 63) 57
- 5.6. Oxygen Sensor (OPT 65) 58
- Sensor 59
- 5.7. Additional Manuals 60
- 6. OPERATING INSTRUCTIONS 63
- 6.2. Sample Mode 64
- 6.2.2. Warning Messages 67
- 6.3. Calibration Mode 68
- 6.4. SETUP MODE 69
- Information 70
- 6.7.1. iDAS Structure 71
- 6.7.1.1. iDAS Channels 72
- 6.7.1.2. iDAS Parameters 73
- 6.7.2. Default iDAS Channels 74
- LIST OF CHANNELS 75
- LIST OF PARAMETERS 75
- 05232 Rev B3 65 77
- DATA ACQUISITION 78
- 6.7.2.3. Trigger Events 79
- Press SET> key until… 80
- 05232 Rev B3 69 81
- 05232 Rev B3 71 83
- 6.7.2.6. Number of Records 84
- Configuration 89
- 6.8.2. Reporting Range Modes 90
- PRIMARY SETUP MENU 91
- PRIMARY SETUP MENU 93
- 6.8.6. Range Units 94
- 6.8.7. Dilution Ratio 95
- See Table 6-8 for 96
- Passwords and Levels 96
- Communication Ports 98
- Male DB-9 (RS-232) 99
- Female DB-9 (COM2) 99
- CN3 & CN4 100
- COM2 – RS-485 101
- COM2 – RS-232 101
- COM1 – RS-232 101
- 92 05232 Rev B3 104
- LED FUNCTION 105
- PRIMARY SETUP MENU 107
- 05232 Rev B3 97 109
- Contact your IT Network 110
- Administrator 110
- Multidrop 111
- RS-232 port 112
- 6.11.8. COM Port Baud Rate 113
- 6.11.9. COM Port Testing 114
- STABIL_GAS 115
- 104 05232 Rev B3 116
- Front Panel 117
- Mode Indicator 117
- 6.13.2. Signal I/O 118
- ANALOG OUT 121
- ENTR accepts the new setting 124
- See Table 3-1 for 125
- 6.13.4.5. AIN Calibration 128
- 6.13.5. Electric Test 129
- for Measurement signal 130
- 6.13.7. Pressure Calibration 131
- 6.13.8. Flow Calibration 132
- 6.13.9. Test Channel Output 133
- Alarms 134
- 6.15.1.1. Status Outputs 135
- 124 05232 Rev B3 136
- 6.15.1.2. Control Inputs 137
- 6.15.2.3. Command Syntax 139
- 6.15.2.4. Data Types 139
- 6.15.2.5. Status Reporting 140
- Parameter Standard Hessen 144
- 6.15.4.8. Instrument ID Code 148
- 7. CALIBRATION PROCEDURES 149
- Calibrated 150
- VENT here if input 150
- Continue Calibration as per 159
- Standard Procedure 159
- To program the Sequence: 162
- 150 05232 Rev B3 162
- 7.7. Calibration Quality 163
- 8. EPA PROTOCOL CALIBRATION 165
- 9.1. Maintenance Schedule 167
- Warm-up 169
- 9.3. Maintenance Procedures 171
- 9.3.3.2. Pressure Leak Check 172
- 10.1. Measurement Method 175
- 10.1.3.1. The GFC Wheel 176
- Chamber 178
- 10.1.4.1. Ambient CO 179
- Interference Rejection 179
- 10.2. Pneumatic Operation 180
- 10.2.2. Flow Rate Control 181
- 10.2.4. Particulate Filter 182
- 10.2.5. Pneumatic Sensors 182
- 10.3. Electronic Operation 183
- PC 104 Bus 184
- 10.3.2. CPU 185
- 10.3.3.3. GFC Wheel 186
- 10.3.3.4. IR Photo-Detector 187
- 10.3.4.1. Overview 187
- ACTIVE WHEN: DESIGNATION 189
- D2 Segment Sensor 189
- 10.3.5. Relay Board 190
- STATUS LED’s 191
- DC VOLTAGE TEST 191
- RELAY PCA 191
- PN 04135 191
- C Watch Dog Circuitry 192
- 10.3.6.4. Analog Outputs 193
- 10.3.7. I 194
- C Data Bus 194
- 10.4. Interface 196
- 10.4.1.2. Keyboard 197
- 10.4.1.3. Display 197
- Key Press 198
- C to/from CPU 198
- 10.5. Software Operation 200
- INDICATED FAILURE(S) 207
- 05232 Rev B3 195 207
- Mother Board 209
- P/N 04069 209
- 05232 Rev B3 199 211
- 11.2. Gas Flow Problems 212
- SAMPLE CHAMBER 213
- 11.2.2.1. Flow is Zero 214
- 11.2.2.2. Low Flow 215
- 11.2.2.3. High Flow 215
- 11.3. Calibration Problems 216
- 11.4.1.2. Bench Temperature 218
- 11.4.2. Excessive Noise 220
- 11.5. Subsystem Checkout 221
- 11.5.3. I 222
- 11.5.5. Relay Board 223
- 11.5.6. Sensor Assembly 223
- 11.5.6.3. GFC Wheel Drive 224
- 11.5.6.4. IR Source 224
- 11.5.7. Motherboard 225
- 11.5.7.4. Status Outputs 227
- 11.5.8. CPU 228
- 11.6. Repair Procedures 230
- 10-25% RH 233
- Wrist Strap 235
- P rotective M a t 235
- Ground Point 235
- DO NOT use pink-poly bags 239
- User Notes: 239
- USER NOTES: 240
- A-2 05233 Rev G.4 242
- 05233 Rev G.4 A-3 243
- A-4 05233 Rev G.4 244
- (iDAS) 245
- 05233 Rev G.4 A-5 245
- A-6 05233 Rev G.4 246
- 05233 Rev G.4 A-7 247
- A-8 05233 Rev G.4 248
- 3 Rev G.4 A-9 249
- A-10 05233 Rev G.4 250
- 05233 Rev G.4 A-11 251
- A-12 05233 Rev G.4 252
- 05233 Rev G.4 A-13 253
- A-14 05233 Rev G.4 254
- 05233 Rev G.4 A-15 255
- A-16 05233 Rev G.4 256
- 05233 Rev G.4 A-17 257
- A-18 05233 Rev G.4 258
- 05233 Rev G.4 A-19 259
- A-20 05233 Rev G.4 260
- 05233 Rev G.4 A-21 261
- A-22 05233 Rev G.4 262
- 05233 Rev G.4 A-25 265
- A-26 05233 Rev G.4 266
- 05233 Rev G.4 A-27 267
- A-28 05233 Rev G.4 268
- 05233 Rev G.4 A-29 269
- A-30 05233 Rev G.4 270
- 05234 Rev B B-1 273
- M360E Spare Parts List 275
- Model 360E 277
- Warranty/Repair 279
- Questionnaire 279
- D-2 05236 Rev C 282
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