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OPERATION MANUAL
MODEL 465L
OZONE MONITOR
Teledyne Advanced Pollution Instrumentation (TAPI)
9480 Carroll Park Road
San Diego, CA 92121-5201
Phone: 800-324-5190 (toll free in North America)
858-657-9800 (direct)
FAX: 858-657-9816
WEB SITE: http://www.teledyne-api.com/
© 2007-2012 TAPI 05509F DCN6409
Teledyne Advanced Pollution Instrumentation 09 May 2012
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Indice de contenidos

Pagina 1 - OZONE MONITOR

OPERATION MANUAL MODEL 465L OZONE MONITOR Teledyne Advanced Pollution Instrumentation (TAPI) 9480 Carroll Park Road San Diego, CA 92121-

Pagina 2

Teledyne API Model 465L O3 Monitor Operation Manual viii 05509F DCN6409 7.1.4. Concentration Alarm Status/Reset...

Pagina 3 - Trademarks

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 ix 10.1.2. Interconnect Diagram...

Pagina 4

Teledyne API Model 465L O3 Monitor Operation Manual x 05509F DCN6409 Figure 9-3: Sensor Detail...

Pagina 5 - IMPORTANT SAFETY INFORMATION

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 xi TABLES Table 4-1: Status Output Definitions ...

Pagina 6 - CONSIGNES DE SÉCURITÉ

Teledyne API Model 465L O3 Monitor Operation Manual xii 05509F DCN6409 This page intentionally left blank.

Pagina 7 - ABOUT THIS MANUAL

05509F DCN6409 13 1. INTRODUCTION 1.1. Preface The Teledyne API Model 465L is a UV photometric ozone monitor designed and manufactured for single/m

Pagina 8 - REVISION HISTORY

Teledyne API Model 465L O3 Monitor Operation Manual 14 05509F DCN6409 This page intentionally left blank.

Pagina 9 - TABLE OF CONTENTS

05509F DCN6409 15 2. SPECIFICATIONS AND AGENCY APPROVALS 2.1. Specifications Ranges User selectable to any full scale range from: 1 PPM to 500 P

Pagina 10 - Monitor Operation Manual

Teledyne API Model 465L O3 Monitor Operation Manual 16 05509F DCN6409 Analog Output, Voltage Mode 0 - 5V Isolated Analog Output, 4-20mA Mode Maximu

Pagina 11 - FIGURES

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 17 2.2.3. Other Type Certifications For additional certifications, please conta

Pagina 13 - Teledyne API Model 465L O

Teledyne API Model 465L O3 Monitor Operation Manual 18 05509F DCN6409 This page intentionally left blank.

Pagina 14

05509F DCN6409 19 3. PRINCIPLE OF OPERATION The detection of ozone molecules is based on absorption of 254 nm UV light due to an internal electronic

Pagina 15 - 1. INTRODUCTION

Teledyne API Model 465L O3 Monitor Operation Manual 20 05509F DCN6409 The intensity of light is converted into a voltage by a high resolution A/D (a

Pagina 16

05509F DCN6409 21 4. GETTING STARTED The Model 465 is shipped with the following standard equipment:  Power cord (Rack mount version only)  Inst

Pagina 17 - APPROVALS

Teledyne API Model 465L O3 Monitor Operation Manual 22 05509F DCN6409 Figure 4-1: NEMA AC Power Connection to Monitor 6. Connect the power cord t

Pagina 18 - 2.2. Approvals

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 23 4.1. Pneumatic Connections Figure 4-2: Pneumatic Connections, Rack Mount

Pagina 19

Teledyne API Model 465L O3 Monitor Operation Manual 24 05509F DCN6409 Figure 4-4: Pneumatic Connections, NEMA Configuration, Multi-Stream 4.1.1. S

Pagina 20

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 25 4.1.1.1. Sample Filtration The most important factor in maintaining an accur

Pagina 21 - 3. PRINCIPLE OF OPERATION

Teledyne API Model 465L O3 Monitor Instruction Manual 26 05509F DCN6409 Figure 4-5. M465L Pneumatic Diagram with Sample Conditioner and Permeation G

Pagina 22

Teledyne API Model 465L O3 Monitor Instruction Manual 05509F DCN6409 27 Sample Conditioner Option The Sample Conditioner option is a water drop-out

Pagina 23 - 4. GETTING STARTED

05509F DCN6409 i ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) Teledyne Advanced Pollution Instrumentation, Inc. (TAPI) is a worldwide mar

Pagina 24

Teledyne API Model 465L O3 Monitor Operation Manual 28 05509F DCN6409 4.1.2. Exhaust Connection Connect a ¼” OD vent line to the “Exhaust” fitting o

Pagina 25 - 4.1. Pneumatic Connections

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 29 4.2. Electrical I/O Connections 4.2.1. Location of I/O Connectors in the NEMA

Pagina 26 - 4.1.1. Sample Gas Connection

Teledyne API Model 465L O3 Monitor Operation Manual 30 05509F DCN6409 Figure 4-8: Status Output Schematic The outputs are defined as follows: Tab

Pagina 27 - 4.1.1.1. Sample Filtration

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 31 4.2.4. Hi-Current Relay Outputs Three form C relay outputs are provided on the

Pagina 28 - 26 05509F DCN6409

Teledyne API Model 465L O3 Monitor Operation Manual 32 05509F DCN6409 4.2.5. Multi-Stream Relay Outputs (Optional) For instruments configured with t

Pagina 29 - Monitor Instruction Manual

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 33 4.2.6. Digital Serial Interfaces There is one external communications port ava

Pagina 30 - 4.1.2. Exhaust Connection

Teledyne API Model 465L O3 Monitor Operation Manual 34 05509F DCN6409 his page intentionally left blank

Pagina 31 - 4.2.3. Status Outputs

05509F DCN6409 35 5. FREQUENTLY ASKED QUESTIONS 1. Q: How long does the UV Lamp last? A: The typical lifetime is about 2-3 years.

Pagina 32

Teledyne API Model 465L O3 Monitor Operation Manual 36 05509F DCN6409 This page intentionally left blank.

Pagina 33

05509F DCN6409 37 6. OPTIONS Following are descriptions of options available for the M465L. 6.1. Stream Selector (3 or 6 Stream) This option allow

Pagina 34

ii 05509F DCN6409 This page intentionally left blank.

Pagina 35 - 4.2.6.3. Ethernet Connection

Teledyne API Model 465L O3 Monitor Operation Manual 38 05509F DCN6409

Pagina 36

05509F DCN6409 39 7. OPERATION 7.1. Front Panel Overview The M465L front panel provides a number of functions in addition to displaying the curren

Pagina 37 - 05509F DCN6409 35

Teledyne API Model 465L O3 Monitor Operation Manual 40 05509F DCN6409 7.1.3. Stream Selector Status/Control (Optional) The optional multi-channel st

Pagina 38

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 41 7.1.5. Status LEDs There are four Status LED’s on the front panel to the right

Pagina 39 - 6. OPTIONS

Teledyne API Model 465L O3 Monitor Operation Manual 42 05509F DCN6409 7.2.2. Editing Numeric Values At certain places in the menu structure the oper

Pagina 40

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 43 Concentration DisplaySETUPDIAGVIEWSTREAMEXITENTCFGENTCFGVARSEXITDURATIONENTCFG

Pagina 41 - 7. OPERATION

Teledyne API Model 465L O3 Monitor Operation Manual 44 05509F DCN6409 VARSALARM MODELATCHINGNON-LATCHINGENTSTREAM COUNT1,3,6ENTDWEL 30.0ENTALARM DEL

Pagina 42 - Table 7-1: Alarm LED’s

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 45 7.2.3. DIAG Menu The DIAG menu (See Figure 7-2) contains functions that are u

Pagina 43 - 7.2. Front Panel Menus

Teledyne API Model 465L O3 Monitor Operation Manual 46 05509F DCN6409 7.2.3.2. Signal I/O The Signal I/O menu allows the operator to manually contro

Pagina 44

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 47 Signal Name Rear Panel Label Function XRELAY 11 STRM 4 – 2 STREAM 4 HI ALA

Pagina 45

05509F DCN6409 iii IMPORTANT SAFETY INFORMATION Important safety messages are provided throughout this manual for the purpose of avoiding personal in

Pagina 46

Teledyne API Model 465L O3 Monitor Operation Manual 48 05509F DCN6409 7.2.3.5. Span Calibration The span calibration allows the instrument to calibr

Pagina 47 - 7.2.3. DIAG Menu

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 49 ENTSPAN CAL 900ENTENT TO SPANSUCCESSFUL?ENTRETURN TO CONC MODEYesOUT OF RANGEN

Pagina 48 - 7.2.3.2. Signal I/O

Teledyne API Model 465L O3 Monitor Operation Manual 50 05509F DCN6409 ENTFLOW CAL 0800ENTENT TO CAL SUCCESSFUL?ENTRETURN TO CONC MODEYesOUT OF RANGE

Pagina 49 - 7.2.3.4. Zero Calibration

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 51 7.2.4. VIEW Menu The VIEW menu allows the operator to view various measurement

Pagina 50 - 7.2.3.5. Span Calibration

Teledyne API Model 465L O3 Monitor Operation Manual 52 05509F DCN6409 7.2.6. SETUP-VARS Menu The VARS menu allows viewing and editing of various glo

Pagina 51 - Figure 7-4: Span Cal Menu

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 53 7.2.7. SETUP-STREAM Menu The STREAM menu allows the operator to view and edit

Pagina 52

Teledyne API Model 465L O3 Monitor Operation Manual 54 05509F DCN6409 7.3. Multi-Stream Operation This section describes the operation of the Multi

Pagina 53 - 7.2.5. CONFIG Menu

05509F DCN6409 55 8. DIGITAL COMMUNICATIONS 8.1. Digital Communications Overview The M465L comes equipped with a digital communications (Com) port

Pagina 54 - 7.2.6. SETUP-VARS Menu

Teledyne API Model 465L O3 Monitor Operation Manual 56 05509F DCN6409 7. Re-install the instrument cover. 8. Re-connect power to the instrument. 9

Pagina 55 - 7.2.7. SETUP-STREAM Menu

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 57 8.3. RS-232 Configuration The RS-232 configuration is usually used when makin

Pagina 56 - 7.3. Multi-Stream Operation

Teledyne API Model 465L O3 Monitor Operation Manual iv 05509F DCN6409 CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tou

Pagina 57 - 8. DIGITAL COMMUNICATIONS

Teledyne API Model 465L O3 Monitor Operation Manual 58 05509F DCN6409 8.4. RS-485 Configuration RS-485 is commonly used for factory automation buss

Pagina 58 - Ethernet Configuration

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 59 8.5. Ethernet Configuration Ethernet is commonly used for factory automation

Pagina 59 - 8.3. RS-232 Configuration

Teledyne API Model 465L O3 Monitor Operation Manual 60 05509F DCN6409 8.5.3. Determining a Dynamically Assigned IP Address (DHCP Mode) The DeviceIns

Pagina 60 - 8.4. RS-485 Configuration

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 61 8.6. MODBUS Register Maps 8.6.1. MODBUS Commands Supported Table 8-6 lists th

Pagina 61 - 8.5. Ethernet Configuration

Teledyne API Model 465L O3 Monitor Operation Manual 62 05509F DCN6409 8.6.3. Real-Time Concentration and Status Registers (Read Only) Decimal Addres

Pagina 62 - (DHCP Mode)

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 63 8.6.4. Instrument Setup and Configuration Registers (Read / Write) Decimal Add

Pagina 63 - 8.6. MODBUS Register Maps

Teledyne API Model 465L O3 Monitor Operation Manual 64 05509F DCN6409 Decimal Address Description Register Type Start Bit # Bits 1082 Stream 1

Pagina 64 - 62 05509F DCN6409

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 65 This page intentionally left blank.

Pagina 65 - 05509F DCN6409 63

05509F DCN6409 66 9. MAINTENANCE AND ADJUSTMENTS WARNING - RISK OF ELECTRICAL SHOCK THE OPERATIONS OUTLINED IN THIS CHAPTER ARE TO BE PERFORMED B

Pagina 66 - 64 05509F DCN6409

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 67 9.2. Instrument Layout WARNING - RISK OF ELECTRICAL SHOCK HIGH VOLTAGE MAY B

Pagina 67

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 v ABOUT THIS MANUAL This manual is comprised of multiple documents as listed be

Pagina 68 - 9.1. Maintenance Schedule

Teledyne API Model 465L O3 Monitor Operation Manual 68 05509F DCN6409 Figure 9-2: Instrument Layout, NEMA Configuration 9.3. Replacing Internal P

Pagina 69 - 9.2. Instrument Layout

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 69 9.4. UV Lamp Adjustment CAUTION GENERAL SAFETY HAZARD Do not look at the UV

Pagina 70

Teledyne API Model 465L O3 Monitor Operation Manual 70 05509F DCN6409 9.5. UV Lamp Replacement CAUTION GENERAL SAFETY HAZARD Do not look at the UV

Pagina 71 - 9.4. UV Lamp Adjustment

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 71 5. Unplug the pump power connector from the mainboard PCA at connector J12. 6

Pagina 72 - 9.5. UV Lamp Replacement

Teledyne API Model 465L O3 Monitor Operation Manual 72 05509F DCN6409 9.7. Sensor Valve Replacement 1. Disconnect power from the M465L. 2. Remove

Pagina 73

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 73 9.8. Water Drop-Out Filter (Option) Maintenance Located externally on the ri

Pagina 74 - Sensor Valve Replacement

Teledyne API Model 465L O3 Monitor Operation Manual 74 05509F DCN6409 REF_DETTP12I2TP9I1TP10ISO_VTP6ISO_GNDTP5DACTP4PRESSTP8MEASTP185.0VREFTP74.096V

Pagina 75 - Maintenance

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 75 9.11.1. Boot Loader – Hardware Setup Verify that the instrument is configured

Pagina 76 - 9.11. Boot Loader Operation

Teledyne API Model 465L O3 Monitor Operation Manual 76 05509F DCN6409 The firmware loader software should display a message “Boot loader found, uplo

Pagina 77 - 9.11.2.1. Upload Firmware

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 77 This page intentionally left blank.

Pagina 78 - 9.11.2.2. Verify Firmware

Teledyne API Model 465L O3 Monitor Operation Manual vi 05509F DCN6409 REVISION HISTORY M465L Operation Manual, PN05509 2012 May 09, Rev F, DCN 6409:

Pagina 79

05509F DCN6409 78 10. TROUBLESHOOTING WARNING RISK OF ELECTRICAL SHOCK. THE OPERATIONS OUTLINED IN THIS CHAPTER ARE TO BE PERFORMED BY QUALIFIED

Pagina 80 - 10. TROUBLESHOOTING

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 79 10.1.2. Interconnect Diagram Figure 10-2 below details the electrical connecti

Pagina 81 - 10.1.2. Interconnect Diagram

Teledyne API Model 465L O3 Monitor Operation Manual 80 05509F DCN6409 10.2. Troubleshooting Using Front Panel Status LED’s or Status Outputs The M4

Pagina 82 - LED’s or Status Outputs

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 81 10.2.1. Sensor OK The Sensor OK LED indicates the status of the O3 sensor modu

Pagina 83 - 10.2.4. Pneumatic Error

Teledyne API Model 465L O3 Monitor Operation Manual 82 05509F DCN6409 7.2.4.) Examine the Flow and Pressure values and compare them to the limits d

Pagina 84 - 10.2.4.2. Pressure Too Low

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 83 This page intentionally left blank.

Pagina 85

05509F DCN6409 84 11. CALIBRATION 11.1. Factory Calibration The Model 465 is calibrated to NIST traceable standards on the 0-1 ppm range prior to s

Pagina 86 - 11. CALIBRATION

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 85 This page intentionally left blank.

Pagina 87

05509F DCN6409 86 12. SPARE PARTS This section provides the names and part numbers of the spare parts for the M465L rack mount units and for the NEM

Pagina 88 - 12. SPARE PARTS

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 87 PARTNUMBER DESCRIPTION OR0000098 ORING, 2-108S

Pagina 89 - M465L NEMA Spare Parts List

05509F DCN6409 vii TABLE OF CONTENTS ABOUT THIS MANUAL...i SAFE

Pagina 90 - 88 05509F DCN6409

Teledyne API Model 465L O3 Monitor Operation Manual 88 05509F DCN6409 PART NUMBER DESCRIPTION CN0000350 CONNECTOR, 16 PIN, W/SCREW FLA

Pagina 91

Teledyne API Model 465L O3 Monitor Operation Manual 05509F DCN6409 89 This page intentionally left blank.

Pagina 92 - 05509F DCN6409 90

05509F DCN6409 90 INDEX Accuracy sample filtratiom, 25 sampling lines, 25 Specifications, 15 Alarm Relays Specifications, 16 Analog Output Specifica

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