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Troubleshooting and Service Teledyne API Model T360/T360M Operation Manual
234
Table 8-5: Relay Board Status LED Failure Indications
SIGNAL I/O PARAMETER
LED FUNCTION
ACTIVATED BY VIEW RESULT
DIAGNOSTIC TECHNIQUE
D2
Yellow
WHEEL
HEATER
WHEEL_HEATER WHEEL_TEMP
Voltage displayed should change. If not:
Failed Heater
Faulty Temperature Sensor
Failed AC Relay
Faulty Connectors/Wiring
D3
Yellow
BENCH
HEATER
BENCH_HEATER BENCH_TEMP
Voltage displayed should change. If not:
Failed Heater
Faulty Temperature Sensor
Failed AC Relay
Faulty Connectors/Wiring
D4
Yellow
SPARE
N/A N/A
N/A
D5
Green
SAMPLE/CAL
GAS VALVE
OPTION
CAL_VALVE N/A
Sample/Cal Valve should audibly change states. If
not:
Failed Valve
Failed Relay Drive IC on Relay Board
Failed Relay Board
Faulty +12 VDC Supply (PS2)
Faulty Connectors/Wiring
D6
Green
ZERO/SPAN
GAS VALVE
OPTION
SPAN_VALVE N/A
Zero/Span Valve should audibly change states. If
not:
Failed Valve
Failed Relay Drive IC on Relay Board
Failed Relay Board
Faulty +12 VDC Supply (PS2)
Faulty Connectors/Wiring
D7
Green
SHUTOFF
VALVE OPTION
SHUTOFF_VALVE N/A
Shutoff Valve should audibly change states. If not:
Failed Valve
Failed Relay Drive IC on Relay Board
Failed Relay Board
Faulty +12 VDC Supply (PS2)
Faulty Connectors/Wiring
D8
Green
IR SOURCE
IR_SOURCE CO
2
_MEASURE
Voltage displayed should change. If not:
Failed IR Source
Faulty +12 VDC Supply (PS2)
Failed Relay Board
Failed IR Photo-Detector
Failed Sync/Demod Board
Faulty Connectors/Wiring
07272B DCN6552
- MODEL T360/T360M 1
- CARBON DIOXIDE ANALYZER 1
- NOTICE OF COPYRIGHT 3
- TRADEMARKS 3
- SAFETY MESSAGES 5
- CONSIGNES DE SÉCURITÉ 6
- WARRANTY 7
- ABOUT THIS MANUAL 9
- REVISION HISTORY 9
- 07272B DCN6552 10
- TABLE OF CONTENTS 11
- LIST OF APPENDICES 14
- LIST OF FIGURES 15
- LIST OF TABLES 16
- INTRODUCTION 19
- 1.3. OPTIONS 20
- SPECIFICATIONS AND APPROVALS 23
- 2.2.1. Safety 25
- 2.2.2. EMC 25
- GETTING STARTED 27
- Back of the instrument 28
- 3.2. FRONT PANEL 29
- 3.3. REAR PANEL 33
- 3.4. INTERNAL LAYOUT 35
- 3.5. ELECTRICAL CONNECTIONS 37
- STATUS 40
- VOLTAGE OUTPUTS 42
- CAUTION! 46
- In the case of CO 48
- External Zero Air Scrubber 50
- SIGNAL I/O controls 54
- DIAG Menu (Section 4.13.2) 54
- 3.7. INITIAL OPERATION 56
- 3.7.2. Warm Up 57
- 3.7.3. Warning Messages 57
- operational parameters 58
- The IR source may be faulty 58
- 3.7.4. Functional Checks 59
- 3.8.1. Initial O 63
- STEP 1 – SET O 65
- SPAN GAS CONCENTRATION : 65
- concentration to the O 66
- sensor 66
- STEP 4 – O 67
- THANK YOU 68
- OPERATING INSTRUCTIONS 69
- 4.2. SAMPLE MODE 70
- 4.2.1. Test Functions 71
- 4.2.2. Warning Messages 72
- 4.3. CALIBRATION MODE 74
- CONFIGURATION INFORMATION 76
- SYSTEM (DAS) 77
- 4.7.1. DAS Structure 78
- 4.7.1.2. DAS PARAMETERS 79
- 4.7.2. Default DAS Channels 80
- DATA ACQUISITION 85
- 0) CONC: ATIMER, 4, 800 86
- 4.7.2.4. TRIGGER EVENTS 87
- 4.7.2.2 then press: 88
- 4.7.2.8. NUMBER OF RECORDS 92
- 4.7.2.10. COMPACT REPORT 93
- 4.7.2.11. STARTING DATE 93
- 4.7.2.13. HOLDOFF FEATURE 95
- CONFIGURATION 97
- 4.8.2. Reporting Range Modes 98
- Range1 Low Range 99
- High Range 99
- EXIT returns 103
- 4.8.7. Dilution Ratio 104
- Table 6-9: Password Levels 105
- See Table 6-8 for 106
- Passwords an d Levels 106
- PRIMARY SETUP MENU 107
- PRIMARY SETUP MENU 108
- SECONDARY SETUP MENU 108
- COMMUNICATION PORTS 109
- ID DESCRIPTION 114
- LED Function 116
- BUTTON FUNCTION 121
- < >\ 121
- 4.11.7. USB Port Setup 122
- NOTES: 126
- 4.11.9. MODBUS Setup 127
- 4.11.10. COM Port Baud Rate 129
- 4.11.11. COM Port Testing 130
- Front Panel 133
- Mode Indicator 133
- SECTION 133
- 4.13.2. Signal I/O 135
- Sub Menu Function 137
- sensor option is installed 138
- 4.13.4) then press: 139
- ADJUSTMENT 142
- Section 4.13.1), then press: 143
- 4.13.4.5. AIN CALIBRATION 146
- 4.13.5. Electric Test 148
- 4.13.7. Pressure Calibration 150
- 4.13.8. Flow Calibration 151
- 4.13.9. Test Channel Output 152
- 4.15.1.1. STATUS OUTPUTS 154
- Figure 4-14: Control Inputs 156
- Table 4-26: Command Types 158
- 4.15.2.5. STATUS REPORTING 159
- Parameter Standard Hessen 164
- Data Bits 8 7 164
- Stop Bits 1 2 164
- Parity None Even 164
- Duplex Full Half 164
- MODE ID MODE DESCRIPTION 167
- 4.15.4.8. INSTRUMENT ID CODE 169
- CALIBRATION PROCEDURES 171
- Span Gas concentration: 173
- Zero Air Scrubber 176
- Air Scrubber 177
- Table 5-1: AUTOCAL Modes 182
- To program the Sequence: 184
- 5.7. CALIBRATION QUALITY 186
- Warm-up 190
- 6.3. MAINTENANCE PROCEDURES 192
- CAUTION 193
- 6.3.6. Cleaning the Chassis 194
- PRINCIPLES OF OPERATION 195
- Figure 7-2: GFC Wheel 196
- 7.1.3.1. THE GFC WHEEL 197
- 7.2. OXYGEN SENSOR (OPT 65) 200
- 7.2.1.1. O 201
- 7.3.1. Sample Gas Flow 202
- 7.3.2. Flow Rate Control 203
- 7.3.4. Particulate Filter 204
- 7.3.5. Pneumatic Sensors 204
- Sensor 205
- 7.4. ELECTRONIC OPERATION 206
- PC 104 Bus 207
- Figure 7-12: CPU Board 208
- 7.4.3.1. TEMPERATURE CONTROL 209
- 7.4.3.2. IR SOURCE 209
- 7.4.3.3. GFC WHEEL 210
- 7.4.3.4. IR PHOTO-DETECTOR 211
- 7.4.4.1. OVERVIEW 212
- Detector 213
- 7.4.5. Relay Board 214
- 7.4.5.1. HEATER CONTROL 215
- 7.4.5.4. IR SOURCE 215
- 7.4.5.5. STATUS LEDS 215
- RELAY PCA 216
- Sample Pressure and Flow 217
- 7.4.6.4. ANALOG OUTPUTS 218
- Output Loop-back 219
- Status Outputs 219
- Control Inputs 219
- Power up Circuit 219
- 7.6.1. Adaptive Filter 222
- TROUBLESHOOTING AND SERVICE 225
- CONC ALRM1 229
- CONC ALRM2 229
- INDICATED FAILURE(S) 231
- Motherboard 234
- CPU Status LED 234
- 8.2. GAS FLOW PROBLEMS 237
- SAMPLE CHAMBER 238
- Sensor Option 65A 240
- CALZ and CALS. If the 241
- 8.2.2.6. SAMPLE PUMP 242
- 8.3. CALIBRATION PROBLEMS 243
- CO2 MEAS and CO2 244
- 8.4.1. Temperature Problems 246
- 8.4.2. Excessive Noise 248
- 8.5. SUBSYSTEM CHECKOUT 249
- 8.5.3. I 250
- 8.5.4. Touchscreen Interface 250
- 8.5.5. LCD Display Module 251
- 8.5.6. Relay Board 251
- 8.5.7. Sensor Assembly 251
- 8.5.7.3. GFC WHEEL DRIVE 252
- 8.5.7.4. IR SOURCE 253
- 8.5.8. Motherboard 254
- 8.5.8.4. STATUS OUTPUTS 255
- ZERO CAL R mode 256
- SAMPLE 256
- SPAN CAL R mode 256
- 8.6. REPAIR PROCEDURES 258
- Analyzer 262
- Question Answer 263
- 10-25% RH 266
- 9.4.1. General Rules 268
- Maintenance 270
- WARNING 272
- GLOSSARY 275
- Term Description/Definition 276
- “00000000 ” 299
- Message Text Description 302
- Signal Name Bit or Channel 306
- Description 306
- Name Description 310
- Name Description Units 311
- Register Address 316
- (dec., 0-based) 316
- Description Units 316
- APPENDIX B - Spare Parts 319
- T360 Spare Parts List 321
- Appendix C 325
- T360, M360E 325
- Teledyne API 337
- Schematics for PWB 04087 339
- OPTO-INTERRUPTER 339
- GUI Interface 351
- Mode R32 R45 353
- Default A A 353
- MBUS B B 353
- From ICOP CPU 355
- To LCD Display 355
- DCN:6092 356
- Auxiliary I/O Board (USB) 357
- Auxiliary I/O Board (ADC) 358
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